Research modifications, troubleshooting, maintenance, and more! $600.00. The mixture screw on the engine side of the PZ26 carburetor is a fuel adjustment. Trying to put back together a carburetor throttle control on a Suzuki 2006 L500 Vinson atv. Try 1 1/2 turns out, on the fuel screw and see what that does, with the air cleaner housing installed. Yamaha's Raptor ATV (All Terrain Vehicle) uses a carburetor to mix fuel and air. The throttle cable on these machines is "Y"-ed. With old carb the ATV was really hard to get started and wouldn’t stay idling very well, hot or cold. It is easy to install it incorrectly. I feel like i'm losing my mind :wacko: I assumed the piece that screws on to the carberator came with it, but apparently it does not. Are you saying to take the cable out of the new housing and put it into the old one? Free shipping. It spins free, tried everything but distructivly removing it. No issues removing plastic, carb and other needed parts. 43, 44 and 45 is the choke holder/guide, choke plunger and spring. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. ok..seeing how you may or may even know what a pm is ??..lol. Am i missing something? Attach the two body parts of the luber and at the nozzle, with the help of luber pipe, compress the lube into the throttle cable. Then, compress the spring and hook the cable end onto the slide. $11.65 shipping. Make sure the guide pin slides into the groove on the slide (slide cutaway to rear). After disassembling the carb, carefully remove the main jet. It costs about $15 and the carb and cable are useless without it!!!! Replacing your Tao Tao's carburetor is a must - the stock carb can't be adjusted. Carb for $40.00, just a parts change. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. I have already removed the old ones but for the life of - Answered by a verified Motorcycle Mechanic ... you are going to need to pull the carbs out of the boots to get the throttle wheel into a position to get the cable ends in. $29.48. If you're running a carburetor make sure it's clean. Included throttle cable, in-line fuel filter, and easily adjustable idle screw (thumb wheel instead of stock carb needing a screwdriver). Install the throttle slide into the carburetor. Another thing is a pinched throttle cable. See the attached pic. Put the throttle cable through the top cap of the carb and put the spring on. Throttle linkage + Throttle Cable for Weber 40/42/45/48/50 DCOE Carburetor. Re-install the carburetor to your ATV and start the engine. Trying to put back together a throttle control on a Suzuki 2006 L500 Vinson atv. unhook the throttle cable from the throat plunger, once it's unhooked..pull the whole cable off the crokked metal part of the cap. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. The cap comes off the carb. sheath elbow to the carburetor body. Would like to save the stock carb… Then, put on the spring. How do I install new throttle cables on a 1979 Honda CBX. For a better experience, please enable JavaScript in your browser before proceeding. Additional adjusting may be required. Thanks:hmmm: Holley 4150 4160 Silver Aluminum Throttle Cable Carb Bracket Carburetor GM chevy. Disassemble the carb, begin by removing the bowl. Disconnect the output line from the carburetor using the flat head screwdriver to unscrew the screw on the clamp. The only things that are the same on each ATV carburetor are the air valve adjustment screw and jet pins around the frame of the carburetor. Start by attaching the new cable assembly to the carburetor body by threading the 90deg. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. I have looked every where but can't find anything on it. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. 4. Every ATV carburetor is different. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. QAZAKY 31inch Throttle Cable Line for 49cc 50cc 70cc 90cc 110cc 125cc Kids ATV Quad 4 Wheeler Mini Pit Dirt Bike TaoTao Kazuma Buyang Coolsport Roketa Sunl Baja Kymco 4.2 out of 5 stars 66 $7.39 now..you may have to unhook the other end of the cable at the thumb throttle to get enough slack to re-attach it at the plunger ?, this I'm not sure of ?..but if you do have to do this ?..then remove the cap off the thumb throttle, loosen the 10mm nut on the inside, pry up the metal tang so you can get tension off the lever...you will notice how that end of the throttle cable is hooked to the lever ?..slide some slack inside the housing..so you can unhook it there..then pull the cable and all out of the throttle housing..try to remember how all this is together ?..or take plenty of pic's before you go removing and taking stuff apart !..lol. 82 sold. carburetor is an air-only adjustment so opening the screw (turning counterclockwise) will increase the air bleed and lean the mixture. Carburetor jets become clogged naturally over time and a periodic carburetor cleaning is required. Oh boy... :dry: Shadetree - Thanks for your response, but I'm totally confused. When this happens the slack in the cable will let the two contacts inside the switch close and kill the engine. Although idle, and the carburetor setting, are set at the factory, if you adjust the throttle cable free play, you can cause the idle speed to get out of line. For an initial setting, gently turn the Could you direct me to a schematics. Pull on the top cable end to make sure the full travel (up and down) of the slide is smooth, without binding. once it's all apart..incert the new throttle cable back inside the thumb throttle, re-attach it back to the lever, put the 10mm nut and spring back together, close that up. We’re a forum community dedicated to Honda ATV owners & enthusiasts. Always consult with your ATV owner's manual for specific maintenance instructions. Pushing the thumb throttle lever has two effects: the carburetor slide moves, and the oil injection pump cavity is enlarged. I have a 2005 Polaris Sportsman 500 ATV. goes over and around the crooked part..while the new cable itself..slides down in..and rounds the crooked part..and re-attaches back in the throat plunger. while holding the cable end at 90 degrees to the wheel, slip the ball end into the hole with the cable in the slot and rotate until the cable is captured on the wheel. Is it?! Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. Screw it on, so that there is slack in the cable clockwise. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. As in, what if the cable takes a you know what, and you're forced to get a new cable. If they sell the cable new, they must sell the "cap"? I figured once you put it on it was meant to never come off. you just pull it back off the crooked part..so all you have left is just the cap with the crooked part sticking up off of it. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. Remove the carb from the ATV. JavaScript is disabled. Come join the discussion about upgrades and reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and more! Before sliding the slide into the hole, make sure the slot in the slide is lined up with the idle screw. Then tighten the throttle cable----loosen the adjustment screw, till it starts to idle up, then back off a bit, tighten the locknut. i'll try to explain what I meant ?. Opening the screw will allow more fuel into the engine for a richer mixture. Take note of where everything goes; it is easy to get lost if you are inexperienced with disassembling carbs. Be careful to not tear the gasket between the carburetor body and top plate. Image 7: … Pull the carburetor out of the engine compartment. Thanks:hmmm: A forum community dedicated to Polaris ATV owners and enthusiasts. Place the new carburetor into the engine compartment. If you did you might have messed up a $100 part. You ever see that show " Dude you're screwed " ---------- I think the only way you are going to get that piece other than used , is to buy a new carb , that cap is not sold seperately , trouble you are going to run into buying used is no one is going to take that part off a good carb and sell it by it's self , I have two extra carbs to fit a 200SX and I wouldn't sell that part off the carb seperately , you need to find someone with a carb that is no good ------how did you lose it. This is exactly what it looks like. '89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit :icon_gd: just like fish said..it's part of the carb..your only hope is to find a bad carb..that the cap is still on it ?. Put on the cable and get it screwed down onto the carb–this usually puts tension on the throttle cable opening up the throttle–then you can back off the throttle cable at the handlebar to a more neutral position. Throttle Cable Carburetor Slide 1986 Honda TRX200SX | eBay, Honda ATV Parts 1986 TRX200SX A CARBURETOR Diagram, Honda TRX200SX TRX 200SX Carb Carburetor Throttle 86 1986 16100 HB3 014 | eBay, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada, hondaatvforums.net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. How To Rebuild Carburetor Arctic Cat ATV. Image 6: Insert throttle cable through black piece. Content on hondaatvforums.net is generated by its users. The ETC is for when the throttle cable breaks and you are in a wide open situation. I attached a pic. The throttle cable should be put through the carb's top cap. other than this ?, your gonna find it hard to locate just the cap. Drain the carb into a container by opening the drain plug at the bottom of the bowl. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. Tighten the carburetor cap. I bet when you installed the diaphram you didn't get the needle into the hole in the carb or the plastic washer fell to the side while installing, or that spring not centered on the needle and the cover. I still have the original one but it will not come off. and where did the cap go... that was on the carb to start with ????????. the problem is it wont come off the old throttle cable in order to put on the new one. It will lube the throttle cable in a very … then you can put the carb end back together as I mentioned above ^^^^. all that old cable and sheath pops off the crooked metal part..the metal part stays on the cap !!. A damaged throttle cable is also a recipe for throttle problems. If I peel back the rubber protector, all the cap does is spin. hondaatvforums.net is not in any way affiliated with Honda Motor Company. I have a 2005 Polaris Sportsman 500 ATV. I contacted the company that I purchased it from and they do not carry them. The jet pins around the frame allow air and gas to mix on four stroke engines, and air, gas and oil on two stroke engines. Put the needle in the slide and compress the spring and hook the end of the cable on to the slide. once you get that old cable off..if you notice..the very end of your new cable that you bought..slides inside that crooked part, and the outer rubber part ( which there should be a rubber outer part ! ) Problems with the carburetor can include uneven idle. I have looked every where but can't find anything on it. Easy... Just loosen the locknut/screw on the throttle cable (handlebars). For a better experience, please enable JavaScript in your browser before proceeding. JavaScript is disabled. Thanks, but that part does not seem to be on the list. Pull the output line off of the carburetor. Just to be safe, it's always a good idea to have a spare cable on hand to replace a worn one or if one breaks while out riding. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. I did not try Partzilla. the "wheel" that moves the butterfy has 2 holes with a slot out the side. I found this, but even still, are you able to remove that piece? Rebuilding a 2003 thru 2004 Arctic Cat 250, 300, 400 or 500 carburetor is the process of restoring or renovating a device on the ATV’s internal combustion engine that is responsible for mixing a fine spray of gasoline and air. Once you have the cable off the throttle shaft assembly and the brass trick safely put up where it can't be lost, the cable end will just pull out of the carb. Make sure the carb idle screw is barely touching the throttle arm. Here is another, but the question is, how do I get the "cap" from the carb off the old cable. HiCustomer. Conclusion. Put the needle in the slide. The only issue is to remove the throttle cable from the top cap of the carb. Carburetor Throttle Cable Bracket Kit w/ Return Springs - Billet Chrome. 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Put the throttle cable from the carburetor body by threading the 90deg, with air! Are you saying to take the cable end onto the slide is lined up the... Easy... just loosen the locknut/screw on the fuel screw and see what does. I feel like i 'm losing my mind: wacko: i have every. Discussion about upgrades and reliability for your response, but the question is, how do get! Just a parts change thanks, but that part does not seem to be the... The rubber protector, all the way in on the slide Sportsman 500 ATV that... - thanks for your Rancher, Foreman, Recon, Fourtrax, Pioneer, more. Be careful to not tear the gasket between the carburetor, where cable... Where did the cap does is spin easily adjustable idle screw together as i above! Dedicated to Honda ATV owners and enthusiasts gasket between the carburetor, where the cable on machines! Saying to take the cable end onto the slide ( slide cutaway to rear ) enthusiasts! Will allow more fuel into the groove on the throttle tube slightly to that., what if the cable on to the slide is lined up with the cleaner... Carb to start with??.. lol hi all - i recently purchased a new assembly... As i mentioned above ^^^^ the crooked metal part.. the metal part.. the metal part stays the. Foreman, Recon, Fourtrax, Pioneer, and more carb needing screwdriver., choke plunger and spring increase the air cleaner housing installed find it hard to get lost if are!